Production

Production

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It is necessary to create a design and draw it

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Develop patterns with a professional experienced seamstress

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Adapt the patterns for sewing clothing from fabric to patterns for sewing a frame product from thick leather, as the patterns for sewing clothing are different and not as accurate as the leather requires

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Choose and order in the required quantity of materials - the required type of leather and in the right thickness and colour; the lining, the thread in the right thickness and colour; the type of stitch and stitch width; the sealing paint for edging of the product, matched to the thread colour; primer; glue; ribbon for the loop; hardware

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Next step is to sew a prototype and make sure it fits well. Usually, it is necessary to sew 3-4 prototypes to make sure everything fits perfectly

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Develop a brand book with the designer and order a stamp

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To sew a batch, special knives in the form of patterns need to be ordered at the factory which cut out the parts. Leather is not cut with scissors but cut by hand with a knife, which is very time-consuming and not ideal. Therefore, to achieve the perfect effect, special knives are used that cut out parts under pressure in 1 second

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Stamping the logo

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Bevelling the edge of the product (thinning, removing a layer of leather)

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Cutting alcantara manually according to the pattern and cutting

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Duplication (thermal bonding of two layers: leather and alcantara)

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Scoring (parallel cut line along the edges of the product) 415 cm

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Edge polishing

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Gluing and sewing all the parts together

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Applying the primer, and the sealing glossy paint for edging of the product